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[ ENG-TOOL / 002 ] DFM Resource

Insert Molding Boss Size Calculator

For insert molding, the plastic boss around a metal insert carries the pull-out and torque load. Too thin and it cracks; too thick and it sinks. Enter your insert diameter to get a working boss range.

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Working rule of thumb, not a substitute for mold-flow analysis. Engelhardt confirms boss geometry and runs pull-out tests on your actual resin during sampling.

Recommended Boss Outer Diameter

Awaiting Input Parameters…
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